Complete line to produce corrugated packaging cardboard.

Total length of the corrugator: approx. 110 m.

Actual working width: 2300 mm limited by working width of the preheaters and single facers.

Average speed for open hours for the first 10 months of 2018 was 151 m/min. Average speed for operating time for the first 10 months of 2018: 154 m/min

Average output for the corrugator per month for first 10 months of 2018: 8.675.000 sqm = 4.300 tons

Working shifts: 2 per day on 6 days on each week.

Roll stands (2500 mm width):

4 MRC 4A from Marquip Ward United (year 2006)

1 Agnati PB from 1998.

Max diameter of paper rolls: 1.5 m. Min diameter: 330 mm.

Splicers (2.5 m width):

5 type 1M from Marquip Ward United (2006).

Max speed of paper in the splicer: 485 m/min. Maximum torque: 760 Nm. Maximum speed on splicing: 300 m/min

1 single facer Agnati GO14ACS (installed in 1998)

Maximum speed: 220 m/min. Maximum working width: 2.3 m. Corrugating roll diameter: 360 mm. The corrugating rolls are C-flute from BHS. 1 pair of refurbished rolls on the corrugator (CM5) which was mounted in September 2018 (47.422.742 linear metres until this date, 2 times refurbished) and one pair of CM5 corrugated rolls (76.398.701 linear metres until this date, 1 time refurbished) which must be sent to refurbishment.

1 single facer Agnati S90 Multiple Flute (1998)

Maximum speed: 250 m/min. Maximum width: 2.3 m. Corrugating roll diameter: 360 mm. The corrugating rolls are B-flute and E-flute from BHS. 2 motorised cartridge carriers. Preconditioner roll with 600 mm diameter, motorized. Pressure roll with 520 mm diameter, preheater drum with 400 mm diameter. Motor of 100 kW DC, two 7.5 kW electric blowers.

Including, 1 pair of B rolls on the corrugator which was new and mounted in September 2016 (45.624.458 linear metres until this date, not refurbished) and one pair of B corrugated rolls (38.134.251 linear metres between 2014 and 2016, not refurbished), which must be sent to refurbishment.

1 pair of E rolls mounted in august 2014 (31.222.763 linear metres until this date, refurbished once in 2017) and one pair of E corrugated rolls (Marquip) (2.041.994 linear metres between 2010 and 2011, which were used on the corrugator for 3 months in 2017 at the time of sending the BHS corrugated rolls at refurbishment. They can only be used at a width of 2.1 m).

BHS Double backer Model DF-P 6/300 SL, year 2014

Max working width: 2.5 m

Max speed: 350 m/min

Right hand motor side

Maximum steam pressure: 14.5 bar. Max consumption of steam for each heating plate: 75 kg/h at 10 bar

Peripherally drilled steel hot plates

6 heating modules (each module 1.8 m long)

Plate-roll loading system with alternate pressure rolls/pressure shoes.

Chain carrier system for loading shoes depending on quality and speed

Pre-selectable loading for different qualities via Touch-screen

Infeed stand with heated bent infeed plate and integrated operation

Pneumatics for belt tensioning and belt lifting devices

Pulling section: 2 pulling modules, total length approx. 4.1 m; with lifting possibility for maintenance; with 5 pressure bars; belt tracking device for upper and lower belts; spray steam device against static load for upper belt; Rear belt drum stand with 2×900 mm diameter and lateral drive; Operating desk with colour graphics screen and service diagnosis system in text form; Siemens PLC control ; 200 kW DC main drive; Internal steam piping of DF-P including 1 condensate trap per 1.8 m segment; Patented traction control system for pulling section at Double Facer

Compact station to control steam and condensate for 3 heating sections at Double Facer and for the PH-M – TLV pumps – year 2014

BHS Duplex Glue Unit GU-M2 – with BHS Pressure Shoe System for the single-faced web with individually loaded, hard chrome – plated pressure shoes – year 2014

Parallel operating panel for central control desk – year 2014

Web-troll. – year 2014

BHS Bridge Guide WEBTROL detects and regulates the position of the single faced web and allows an exact positioning towards the centre or the outer liner. BHS Bridge Brake ensures a precise and constant web tension and an optimised and consistent heating, glue application and subsequent adhesion.

Detecting the edge of the corrugated board web by means of light barrier technology

Pivoting mechanism with No-crush rolls (16 pieces)

Touch panel and integrated diagnostic and service system.

Guiding accuracy – 2 mm.
The light barrier system detects the side edges of the corrugated web and aligns the web with the centre of the machine by means of the pivoting rolls. In front of this system there is mounted a brush which provides a pretension of the web.

Maximum working width: 2.5, minimum working width: 1.6 m

Max speed: 300 m/min; precision +/- 2 mm between the webs

BHS triplex preheater PH-M with automatic wrap arm – year 2014

Rotary Shearer Marquip automatic – refurbished (2008)

Marquip Automatic Slitter scorer (installed in 2008)
Equipped With: frequency controlled drive and spur gear; glue gap adjustment: motorised between applicator roll and doctor roll min 0.08 mm/ max 0.8 mm; automatic glue dam adjustment with glue level control; preselected under-speed of the applicator roll; pneumatic lifting of loading bar when machine stops; automatic glue gap control depending on production speed; Siemens PLC S7 control and operation with Touch-screen display; System for breaking detection for paper and web Razor Set.
DECC Controlled
One slitting section with razor-type slitting
One scoring section with scoring heads

6-Out slit & 6-out score capability
Automatic positioning centre justified trim chutes
Powered side adjustment
Hold-down roll

Manual auxiliary scoring section (MASS)
Minimum distance between 2 scores 97 mm

Changing positions for the knives and scores on order change: under 1 second

Marquip Cut-off Knife type 100L – 2 levels (2010)

Working width: 2.5 m. Max/min cutting length: 8000/500 mm; Accuracy: +/- 2 mm.; Load Tag Graphical Printing System; 2 motors on each level

NE Engineering Doawstacker installed in1998

Max length: for the upper = 4250 mm; for the lower 3200 mm.